You should check out spotlight displays, he doesnt use "generic" pvc overlays. I can only assume when you mention using acid free backing that you are referring to my post where I mention adding acid free foam core to the spotlightdisplay frames. I dont do this for archival sake, I did this to rigidity to frames that are ~4x6'. This way I wouldnt need to mount them to the wall as they were meant to be. As for adding thickness, spotlights wide style can easily handles a sheet of foam core, multiple posters and the top overlay with out issue. If you have something where you want a matte or spacers then you will want the standard style frame which they can provide in varying depths.